Custom OEM Solutions
Our OEM Success Stories
Discover how we identified and addressed unique problems, providing tailored solutions that empowered businesses to overcome obstacles and achieve their goals.
Analysis and Temperature Monitoring
Our client, having proficiency in metallurgy and expertise in machining had a patented technology for determining the elemental composition of molten metal by thermal analysis.
The technology was realized with our microcontroller-based DSP techniques to accurately determine liquidus and solidus arrest points of the cooling metal.
IoT capabilities facilitated the managers to supervise the melting process.
Mill Optimization
One of our client, a supplier in cement industry domain is providing his clients
with our DSP based system for optimized mill operations.
We provided with a solution determine the level of material in the mill.
By monitoring the grinding sounds and using FFT techniques to analyse the
audio signal, it could be determined how full the mill is!
Pollution Controller
Our client successfully provided a solution for pollution control and achieving high yield with a Fuzzy Logic-based Pulse Jet Bag Filter Sequence Controller developed by us. Our solution was based on sensing differential pressure input and operating the solenoids in optimized duty cycle and sequence to purge the
bag filters.
Machine Control and HMI
An electronic production machine manufacturer integrated our controller and HMI into their state-of-the-art production machine, enhancing control and user interface.
ARM family micro-controller was used for color graphic HMI with data driven
software libraries developed in house for UI. Motion control was implemented
with a DSP microcontroller. Micro stepping motion control was achieved with optimized PID algorithms.
Ultrasonic Flow Meter
Transit Time Flow Meter:
A factory instrumentation supplier achieved precise flow measurement with our pico second resolution transit time measurement system. We provided with a solution to measure the liquid flow. DSP techniques were
applied to filter the turbulences in the flow and have accurate measurements.
This product was provided with legacy instrumentation communication interfaces like MODBUS over RS485 and flow proportional 4-20 mA output which made the instrument field compatible.
This can be your success story...
OEM-Solutions
Advantages IIoT gateways we provide:
✓ Modifiable electronics + software
✓ Individual housing + branding + labeling
✓ Cloud connection
✓ Inherent security features
✓ Custom O.E.M
Integrating Data Collection and Display Gateway
for Enhanced Machine Connectivity
- Individual electronics modification
- Own branding & labeling of the housing
- Customisation of software as required
- Fix and ready with cloud connection & security features
- SW lifecycle management can be integrated on request
Company activity
We are an embedded systems OEM board supplier for industrial applications. Our business model is integrated design, development, sale, and support of tested electronic PCB assemblies for industrial equipment.
Our products cater to
- Automation of mechanical equipment.
- Instruments data management needs in a factory.
With more than 40 years of experience in domains like (but not limited to) Iron/Steel foundry, Cement, Electronic Production Systems, Power Electronics equipment, etc., we have developed capabilities to understand and analyse the customer requirements.
Our end-to-end work methodology
A] Design and Development process
1. Requirements analysis
We discuss with the potential customer, to understand and analyse the requirements with respect to inputs/outputs and functionality.
2. Documentation
A specifications document is then prepared, to brief the customer about the proposed solution for his requirements.
3. MOQ
At this stage, a MOQ (minimum order quantity) based quotation along with estimated timeline is presented.
4. Quote
The quotation is split in two parts. First part mentions the rate per unit and MOQ for the first batch which the customer is bound to purchase with a firm PO. The second part specifies the rate per unit for subsequent batches An exclusive supply clause may be added to the quotation if requested by customer, with exclusion price premium.
Design Stage
This stage has three internal sub-stages. Hardware design and documentation, software deven and documentation and preparation of test plan document.
1
A proof of concept prototype is presented for field testing. Any desien modifications required based on field testing are carried out.
3
In product engineering stage, wherein aspects like form factor, connector selection, positioning, etc. are conceptualized and implemented.
5
Next, a pilot batch (as per the MOQ agreed in quotation) of the finished solution is delivered.
2
Upon successful culmination of the above activities, regular production, and supply are started.
4
A customer branding option is also available for the OEM supply
B] Manufacturine Process
1
It all begins with PCB and component sourcing. The PC are bare board tested at the PCB manufacturing facility. semiconductor components are protured from authorized dealers. Its is ensured that each semiconductor component is of selected make and part number.
3
PCB soldering is carried out in a professional controlled environment setup with machine soldering facility.
5
Soldered PCBs are then tested in different phases as per a pre-documented test procedure. The test report of this procedure gives quantitative figures for all the tests. The test engineer does not simply certify a test as OK or not OK but records a quantitative measurement for each test). The test report is self-certified by the test engineer.
2
Maintenance and repair: A serial number wise record of all units manufactured is kept including the repair history. This record is also shared with the design and production team as feed back to improvise the design and/or production procedure if required.
4
Fully tested PCB are then systematically packed in a transport safe packaging and hand delivered / couriered.
